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....on Mechanical Bulls, Rollercoasters and CIS with TSV

September 26, 2008

 

Buckle up the ride is about
to begin

 

Gilleys was a honky-tonk located in
Pasadena, TX. Back in the early 1980s, after the movie Urban
Cowboy
made Gilleys infamous, my comrades and I would always
make a point of ”doin’ Gilleys”when we visited
Dows production facility in Freeport TX. It was the mechanical
bull, not the line dancing or the Lone Star beer that drew me.
Truth be told the only thing I compare to this ride was the Cyclone
back in Coney Island (in NYC where I grew up). In both cases all
you could do once the ride started was fasten your restraints, hold
your breath, and “go with it”.

 

The microelectronic equivalent of
those rides, for me, was when wafer level packaging took off, now a
decade ago. Those that were in production first with this small
form factor package, like National Semi, caused a shock wave in the
industry. In the next 12-18 months every one of their competitors
were forced to come up with the same technology / package form
factor or lose market share. For a materials supplier, supplying a
key material to this technology, these were glory days !

 

PFTLE has had many posts in
the last year detailing how Toshiba, Oki, Aptina (Micron) and ST
Micro have put capacity in place for CMOS image sensors (CIS) with
TSV and how this was sure to be the first wave of the 3D
Integration evolution. Well recent headlines continue to support
this premise and lead me to conclude that we are about to enter the
same “mechanical bull / roller coaster ridin” / phase
for CIS with TSV. So my advice is buckle up and enjoy the ride
!

 

Aptina adding suppliers
?

 

On Sept 5th Digitimes
reported that Aptina (the Micron CIS spin put), although currently
able to satisfy market demand, would be facing a capacity shortage
in the next few quarters due to the demand for its new products
with TSV. The report indicated that TSMC was a strong candidate to
become the new outsourcing partner.

 

On Sep 15th came the
headline from Chipworks that
they had done a full reverse engineering on a mobile phone and had
discovered an image sensor module, produced by Toshiba, using TSV
technology. (Anyone who has access to this report and can give me
further details please make contact with me)

 

Samsung CIS with
TSV

 

On Sept 16th came the
Digitimes headline “Samsung introduces CMOS image sensor dies
to compete with OmniVision”. Samsung Electronics, who is now
shipping CIS die to its customers ( allowing them to make camera
modules by adding a controller IC to complete the camera module
without subcontracting to a packaging company) announced additional
CIS production capacity. According to Digitimes, Samsung’s new
products are produced using TSV. Since the other major players have
already gone in this direction, it only makes sense that Samsung
had to follow ( just like WLP). Remember the next technology
implementation that will sweep through the image sensor market will
most assuredly be BSI (backside image processing) which PFTLE
described for you a few weeks ago [ “Backside
Illumination Architecture for Next Generation CMOS Image
Sensors
”, PFTLE, Aug 3rd 2008].

 

3D / TSV Headlined at
Semicon Taiwan

 

I hear that Semicon Taiwan was also
“abuzz” about 3D IC technology. Rohm & Haas
management indicated that they are hearing that many customers will
begin to introduce TSV in the 32/22 nodes. KLA Tenkor indicated
that their recent acquisition of ICOS Vision Systems included
optical inspection solutions developed for TSV and that was one of
the reasons for this acquisition. The Digitimes headline coming out
of Semicon Taiwan , “Moore’s Law
takes a backend seat; TSV is the next battlefield
” is a
powerful statement of where things are evolving to in this field
and is a worthwhile read.

 

Although the Digitimes write up
worries about fabricating and filling high aspect ratio vias (which
you know I am not a supporter of) they offer this comment which I
fully support “….. it is via first – due to its
intrinsically higher I/O opportunity (and hence the opportunity to
keep on Moore’s law without necessarily achieving device shrinkage)
– that many players in the industry see as the holy grail. It
is the most attractive 3D IC application to the design houses, and
thus a higher value add proposition to the IDMs. Via first will
probably be implemented by foundries and IDMs but not by packaging
houses.”

 

coming in future PFTLE
blogs:

 

……..Semitool discusses the new
< 190$ / wafer COO developments at EMC-3D

 

……..Ziptronix begins to
“open up the kimono” on their DBI process and exactly
how it will lower COO for high density TSV processes

 

……..will flash based storage
replace hard disk drives ? will TSV memory stacks make this a
reality ??

 

For all the latest on 3D IC integration stay linked to
Perspectives from the Leading Edge…………

Posted by Phil Garrou on September 26, 2008 | Comments (0)
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