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Narrowband Laser Provides 193 nm Lithography Metrology

Alexander E. Braun, Senior Editor -- Semiconductor International, 2/1/2001

Much of today's semiconductor lithography is performed using large excimer lasers operating at 248 nm. Frequency-doubled argon ion lasers, operating at 244 nm, have been effective devices for metrology, alignment and optics testing of 248 nm stepper systems even though they are slightly off-wavelength and consume large quantities of power and cooling water.

With stepper technology migrating to 193 nm, users are finding that there is no convenient UV laser source for optics testing at that wavelength. Furthermore, at 193 nm, important optical parameters of optical materials — for example, the index of refraction — rapidly vary at deep UV wavelengths. Off-line metrology sources are not an option, making a narrow-linewidth, 193 nm source a necessity. Using a highly multi-mode 193 nm excimer laser for testing is possible, but not desirable, because it is expensive, uses toxic gases, has a high operating cost and is not very cleanroom-friendly. A small, reliable, solid-state laser UV source would be highly desirable, particularly if it used low power and were easy to maintain.

The Indigo-DUV solid-state laser source is the only commercially available single-frequency source of 193 or 248 nm. (Source: Positive Light)
Positive Light (Los Gatos, Calif.) has introduced such a UV laser source. Its Indigo-DUV (Figure) is a narrow-linewidth, 193 nm solid-state laser that operates from a tabletop and uses a common wall plug as its power source. The system produces up to 2 mW of single-frequency, 193 nm light in a TEM00 spatial mode; DUV is tunable ±100 pm around 193 nm and has a very narrow linewidth — about 0.1 pm. The system operates at 1-5 kHz pulse repetition rate. Its power, greater than 1 mW, is sufficient for most 193 nm optical testing and interferometry applications. Because it operates in TEM00 mode, it provides a 2 m spatial coherence. The UV wavelength can be specified to any value between 192.750 and 197.250 nm for applications near 193 nm. It also can access any wavelength between 240.000 and 248.750 nm for near-248 nm operation. The Indigo-DUV is scheduled to begin shipping in March.


Inspection, Measurement and Test
Company News

FEI Co. (Hillsboro, Ore.) received orders in excess of $20M for its Expida 1265, a 300 mm dual-beam system. Included in these orders is a multiple-unit order from an advanced microprocessor supplier. Installation is scheduled through the second quarter of 2001.

August Technology Corp. (Bloomington, Minn.) received an order for multiple NSX Series inspection systems from a leading electronics manufacturer. The systems will be installed in the manufacturer's Japan facility and will be used to inspect LCDs. Orders also were received for the systems from two optoelectronics manufacturers to inspect fiber optic products.

Applied Materials Inc. (Santa Clara, Calif.) shipped more than 100 SEMVision in-line automatic defect review and classification systems. The tool is in use at 200 and 300 mm wafer fabs.

Asyst Technologies Inc. (Fremont, Calif.) signed a definitive agreement to acquire Advanced Machine Programming (Morgan Hill, Calif.) and Semifab Inc. (Hollister, Calif.) for ~$24M in cash and ~2.95M shares of stock. Together these acquisitions provide the company with a new automation foundry model.

Rudolph Technologies Inc. (Flanders, N.J.) opened a new customer support center with a centralized telephone support line. This 8000 ft2 facility includes a simulation center, larger classrooms, a central dispatching function, expanded logistics support and technical support. In addition, the company received its 100th order for the Meta PULSE metal film metrology system.

Boin GmbH (Tomerdingen, Germany) shipped multiple network licenses of its WAFERMAP metrology software to AMD (Sunnyvale, Calif.). The software will be used to visually see wafer film characteristics outside the fab.

GuideTech (Sunnyvale, Calif.) received a multiple-system order for its Femto 2000 from Silicon Precision Industries Ltd. (Taichung, Taiwan). The systems will be integrated into the Agilent 93000 SOC test system.


For additional information on inspection, measurement and test, go to www.semiconductor.net/imt

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